Level 01
Compact control systems
For pumps, valves, conveying systems, dosing systems, cooling, dryers and simple machine functions. Small in size, big in reliability — and always prepared for expansion.
01 / Control systems
Industrial control systems for plastics processes.
New control cabinets, PLC software, HMI operation and retrofits of existing installations. Built for production environments where downtime directly costs money.
The control system is the heart of every plastics installation. Prime Solutions designs and builds control systems that run reliably, are easy to operate and grow with your production. Whether it is a single control cabinet or a complete line: we take care of engineering, panel building, software and commissioning.
Working with an outdated control system? With a retrofit we bring existing installations up to date — new PLC, modern HMI and clear operation — without you having to replace the machine. This extends the service life of your installation and immediately lays the foundation for integration with Prime Control.
- Siemens PLC, HMI and industrial networks
- Conversion of outdated control systems (retrofit)
- Remote support and clear operation
From compact control system to complete machine automation.
Prime Solutions builds industrial control systems for machines, production lines and auxiliary equipment — from compact pump or valve controls to complete PLC/HMI control systems with remote I/O, variable frequency drives, safety, alarm management and integration with Prime Control.
Level 02
Machine control systems
New PLC/HMI control systems for production machines, or replacement of outdated relay and PLC controls with modern Siemens systems featuring clear HMI operation, alarms, manual/auto functions, recipe settings and maintenance screens.
Level 03
Complete line controls and data integrations
For production lines we connect machines, conveying, sensors, counters, cycle times and production orders — expandable with Prime Control for OEE, downtime, order status, energy consumption and real-time dashboards.
Recent projects from the workshop.
At Prime Solutions, engineering, panel building and software come from a single source. Every control system is built and fully tested in our own workshop, then installed and commissioned on site.
Machine control
Control system for a free cooler installation
Siemens S7-1200, a variable frequency drive and motor protection keep the production cooling water at temperature. Built and fully tested in our own workshop.
Line control
Control of electric heating
Rows of power controllers drive dozens of heating zones individually, with a large variable frequency drive for the main drive and dedicated protection per group.
Delivery
Ready to connect on the factory floor
Double-door cabinet with touchscreen, emergency stop and main switch in the door. Leaves our workshop fully tested — connect on site and start producing.
Practical examples of compact control systems.
The examples below are compact sub-controls from real projects. In addition, we deliver complete machine and line control systems with PLC, HMI, remote I/O, variable frequency drives, safety and data integration.
From the field
Compact pump control for a cooling circuit
Pressure control, automatic pump selection, touchscreen operation and remote monitoring via Prime Control.
From the field
Valve control for material handling
Route selection for granulate, Siemens components, a well-organised cabinet layout and a control system that is easy to expand.
From the field
Compact silo measurement
Touchscreen cabinet at the silo installation for level measurement and inventory monitoring — including cabling and on-site commissioning.
From the field
Speed-controlled pump drive
Two variable frequency drives and a compact PLC run the pumps at controlled speed — energy-efficient, and mounted and connected on site.
Ready to make your installation smarter?
Discuss your control system, retrofit, central material conveying system, silo measurement system or Prime Control integration with Prime Solutions.